Wire Mesh Filters are the most versatile and commonly used media in the industries of surface filtrations. Micron leveled apertures are precisely and evenly distributed, offering the mesh filter a better accuracy that can filter the smallest particles in a multitude of industries and applications like rubber and plastic recuperation. These Wire Mesh Filters are woven using different weaving methods, types and materials so as to suit the demands and needs of the different applications. The most common type of weave used today by Wire Mesh Filters Manufacturers including twill Dutch and plain Dutch, of which Plain Dutch is designed for higher flow and Twill Dutch, is for finer filtration applications. Besides, there are also custom types of weaving methods used like Reverse Dutch Weave.
The most common type of material used for designing the Wire Mesh Filters is stainless steel as it has many good properties in resisting corrosions, high temperatures, and deformation. Some of the other materials which are used for designing it include copper, galvanized steel and alloy steels. The Filter Mesh Supplies also offer custom Wire Mesh Filters for special requirements like weave types, special material, shapes, and dimensions.
What are the Applications of Wire Mesh Filters?
Today, a wide variety of Wire Mesh Filters are offered by Micro Wire Mesh India and they are used for many different applications and purposes apart from simple surface filtration. These wire mesh filters are an exceedingly popular choice and adaptable product that are customized and designed in multiple specifications.
The common use and applications of Wire Mesh Filters is in industries and manufacturing units, especially in the separation and filtration process. You will also see its applications in wastewater treatment plants, juice manufacturing to reach desired pulp levels and petrochemical facilities. Some of the common industrial applications of Wire Mesh Filters are:
- Coal
- Chemical and petrochemical
- Automotive
- Agriculture
- Food and beverage
- Construction and building
- Pharmaceuticals
- Mining
- Plastic
- Textiles
The Wire Mesh Filter is also used in commercial products like animal fencing and insect screens. Some of the other applications of Wire Mesh Filters are:
- Fireplace screens
- Ventilations
- Bird screens
- Gutter screens
- Security mesh to safeguard the stairwells and windows
Different Types of Wire Mesh Filters Available
You will come across different Wire Mesh Filter Size, Shapes, types and materials, thereby creating a variety of applications. Let us have a closure look at the diverse types of Wire Mesh Filters available out there.
Based on the applications, there are different types and materials used for designing the Wire Mesh Filters to make it suitable for the desired job. The most common industrial applications in stainless steel including grade T-304 and T-316 compositions. The Grade T-304 Steel is the common type in many industrial applications because of its resilient properties and affordability. It is best known for its unique characteristics including:
- Heat resistance
- Corrosion resistance in multiple manufacturing environments
- Oxidation resistance
- Applicability for welding with the common types of methods
- Virtual lack of magnetic power
Some of the other common types of materials which are used for designing Wire Mesh Filters include:
- Monel
- Brass
- Copper
- Bronze
- Aluminum
- Galvanized
- Steel Plain and Steel Carbon
The typical Wire Mesh Filters come in 100-foot rolls with standard widths of 36 inches, 40 inches, 48 inches, and 60 inches.
Different Weaving Methods of Wire Mesh Filters
- Plain Weave – Most of the Wire Mesh Filters used in manufacturing units are designed with plain weaving methods. Wrap wires running the length of the wire roll and Shute wires running the width passes over and beneath each other in both directions. This weaving method locks or intersects itself in place at desired sizes.
- Intermediate Crimp Weave – This is the weaving method where both Shute wires and warp are crimped before the mesh is woven, leaving behind the additional crimps between the intersection points. This is basically used to coarser meshes with the use of lighter wires.
- Lock Crimp Weave – It uses rigid wire mesh applications and the lock crimp applies the crimp over intersecting wires which are straight
- Twilled Weave – This twilled weave uses two wires over and two wires under method and this creates pliable wire mesh filters that are commonly used in filtration applications.
These were some of the common types of weaving that are used in designing Wire Mesh Filters. Remember the Wire Mesh Filter Price varies depending upon the weaving method and the materials that are used in designing it.