Different Types of Vibrating Screen Media and Its Applications

Types of Vibrating Screen

Vibrating Screen is created by using a vibrant specialized chassis that supports its several surfaces or interior one or screening elements. The primary application is to segregate a variety of materials, like liquids and solids. Today, almost all mechanical machines use motion and human-made Vibrating Screen to filter a variety of components and materials. These screens are very effective and save your time and effort in segregating different liquids and solids. With Vibrating Screen, you can make the process of segregation and manufacturing easier and 10× times more efficient than doing it manually. Vibrating Screens are available in different types and sizes, and the physical characteristics of the screen influence the performance of the screen. The Vibrating Screen Manufacturers always offer a vibration analysis before and after installation of the screen media. For better understanding, here is the guide on different types of Vibrating Screen media.

  1. Wire Cloth

Wire Cloth or wire mesh is the commonly used screen media in most mechanical machines for a wide range of segregation processes.

The wire cloth media screen is available in various alloys, including oil tempered, stainless steel, and high-carbon options with different weave types.

The wire cloth screens are always installed on the screen with the help of side tensioning.

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  1. Punch Plate or Perforated Plate

Perforated Plate is a kind of steel plate that is either a punch cut or laser cut. The punch plate is the best option for top deck applications as it has higher abrasion resistance. It can withstand higher impacts created by the large rocks. The plates are used for scalping screens after the raw material is passed via primary crushers.

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  1. Rubber

Types of Vibrating Screen – Rubber Vibrating Screen media is also a commonly used screen media, and it has a similar application to a metal punch plate. Rubber media is best suited for high impact applications, and it is suitable for application in dry or wet circuits.

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  1. Polyurethane Screen Media 

The polyurethane screen media is designed using a unique open cast method or using the injecting molding method. It provides a quite durable and robust solution as it comes with multiple panels rather than a single large screen panel. As a result, you can instantly replace the worn areas without replacing the entire screen deck. It is the most effective screen media for higher wear areas in both dry and wet processing applications.

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  1. Hybrid Media

Hybrid Media is the urethane encapsulated wire or the wire cloth held in place using urethane or rubber strips. It combines the open area benefits of wire cloth and higher wear-life of polyurethane.

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Choosing the right Vibrating Screen media is important as it influences the performance of the machine. If the screen is not performing as expected, the crushing will get impacted by the higher re-circulating loads and crushing of the already produced materials. Contact the reputed Microwiremesh Suppliers near you to select the right screen media for your specific applications. You may seek the help of reputed manufacturers and suppliers that can help you choose the right screen media as per your applications.